Sunday, January 27, 2019

Shiv Tools Leadership Council


 Bhikkan Singh Managing Director An astute entrepreneur with in depth hands on knowledge of tool making, stamping and assembly

 Rahul Baghel Director Commercial Handling commercial aspects of Shiv Tool for over 10 years with keen insight of business process

Gulshan Singh Director Engg & Dev A dedicated technocrat committed to engineering excellence with laser sharp focus on customer needs

Realiable customer



   
   
   
   
   
Untitled Document

Our Products


·         Skin Panels for Three wheeler and two wheelers. 

·         Fuel Tanks, Mufflers, heat shield covers, chain covers. 

·         Perforated Sheet Components.

·         Body in white components for Cars.

·         Rear Axle and front cross member for Chevrolet Trevera.

·         Front Axle Assy ,Side Panel Assy , Fender Assy for Tractor.

       learn more....

Tools Design


Shiv tools has these all designed facility and using following software to meet customer satisfaction 

SOFTWARES

I-DEAS 

VISI CAD-CAM 

AUTO CAD 2006 

Solid Works

Solid Modeling

2D and 3D modeling 

Surface modeling

2D and 3 D Machining.

Weld Shops

 

·         MIG WELDING / 37 / ZUPER

·         ARC WELDING / 3 / TECHNO WELD

·         SPM WELDING / 3 / DELTA

·         SPOT WELDING / 3 / MECHLONIC ENGG.

Our Press Shop


The plant – II of Shiv Tools Engg. Pvt. Ltd. includes each resource and facility that is important and crucial requirement of the auto component manufacturing process. This plant has an integrated press shop that includes light press shop, heavy press shop, and facility for press tools storage. 


The entire press shop is equipped with following machines:

·         Mechanical presses (10 MT-160MT.) - 10 Nos.
·         Mechanical press (200 MT) (Bed Size 1200X800) - 1 No.
·         Mechanical press (315 MT) (Bed Size 2500X1500) - 5 Nos.
·         Hydraulic press (400 MT) (Bed Size 2500X1500) - 1 No.
·         Mechanical press (600 MT) (Bed Size 2700X1700) - 1 No.
·         Fork lifter capacity 05 Ton (Omega make) - 1 No.
·         Fork lifter capacity 05 Ton (Voltas make) - 1 No.
·         10 Tonnes crane with 5MT extra facility - 1 No.

Machine Shop

In addition to this press shop, we also have a machine shop, CNC machine shop, pattern shop, and standard room with CMM (Make – Hexagon). The machine shop includes following:
·         CNC vertical machining Centre - 5 Nos. (Max. Bed size 3000x2500x1000)
·         CNC wire cut - 3 Nos. (Max. Bed size 1000x600x400)
·         Tool room conventional machines - 20 No

Software

Moreover, Shiv Tools Engg. Pvt. Ltd. is also supported by its in-house CAD-CAM facilities that includes:
·         Tool design (2D and 3D modeling)
·         Surface modeling
·         2D and 3D Machining.
Different software used by us in the product development are I-DEAS 11NXSeries, DELCAM, VISI CAD-CAM and AUTO CAD 2006.

Our Capacity Enhancement Plans

Being an innovative, established and continuously progressing company, we are not satisfied with retaining our present clientele. In fact, we are persistently striving to increase our clientele and hence, we endeavor to increase the quality and quantity of our products. Consequently, we have made some future plans for ourselves:
·         To achieve TS-16949
·         Install Sheet Metal Welding Assy Line
·         Install CNC Plasma Cutting Machine to improve productivity &quality
·         Install Jig Boring Machine (Optional)
·         Spread over wings into international arena.

Tool Room


·         VMC 90 No. 15 Make Fart Ford / BFW

·         Wire Cut No.3 Make Electronica

·         Milling M/c No.6 Make Sr Tradding / Hmt

·         Radial Drill M/c No.6 Make Pac

·         Surface Grinder No.11 Make Ramana / Gulati

·         MNTR No.7 Make Maya / Pac

·         Lath M/c No.15 Make JJC / G.D Machine / Smt

·         Crane DUBLE HUKE No.3 Make Carry Mor

Shiv Tools Engg. Manufacturing Plants


Shiv Tools Engg. Pvt. Ltd. owns two well-equipped plants that are spread over a huge area. These plants are supported by all the required facilities to manufacture bulk amount of qualitative auto components.
The first plant has 1300 sq yards of covered area and includes innovative CNC Milling Machines and CNC Wire Cut Machines. These machines are supported by latest CAM and design software along with various other machines. This plant also has the electricity connected load of 220 KVA (From Electricity Board) and 200 KVA (Stand-by D.G.Set).
Our second plant is spread over a large area, which includes 5500 sq yards of equipped area. It is integrated with 10 tonnes crane facility, one 400 tonnes hydraulic press and two 250 tonnes pneumatic press. Theelectricity connected load of this plant is 700 KVA (From Electricity Board) and 325 KVA (Stand-by D.G. Set).

Location of Plants

Plant 1

Address : Plot No. A-580, Dabua Pali Road, NIT, Faridabad.
Manufacturing of Press Tools, Dies, Fixtures etc.
Area : 1300 Sq Yards

Plant 2

Address : Plot No. 315, Dabua Pali Road, NIT, Faridabad.
Manufacturing of Sheet Metal Products.
Area : 2000 Sq Yards

Plant 3

Address : Plot No. 317, Dabua Pali Road, NIT, Faridabad.
Manufacturing of Sheet Metal Products & Welded Sub Assy.

Quality


Quality is one such area, where we have never compromised from the time of our inception. To ensure the high quality standards in all our activities, dealings and products, we are following a quality policy in our company.

This policy states:

“At Shiv Tools, we are committed to attain customer satisfaction by providing quality products on time and continuously improve the systems by reducing customer complaints.”

In order to achieve this, we – an ISO 9001 certified company, have developed a quality testing laboratory, which includes all the requisite testing equipment’s.These equipment’s are operated by skilled quality analysts, who use them to check different aspects of our products. Various testing equipment’s installed in ourlaboratory are as follows:

CMM with Bed Size (2500 x 1500 x 1000) mm Hexagon (USA)

Universal Testing Machine (capacity 400KN )

Vernier Calipers (Digital 12”, Accuracy .02)

Surface Plate, 1600 mm x 1000 mm

Micro Meter 0-25, 25-50 Accuracy .001

V-Block

Height Gauge

Bore Gauge

Filler Gauge

Slip Gauge

Screw Jack

Hardness Tester

Tool & Panel Checkers (Made In House)

Our Vision


It has been our vision to become the first choice of our customers in the segment of auto components. We strive to realize this vision by laying strong focus towards understanding client's needs and delivering them the ultra modern, cost effective and high quality products / services that they expect from us.

Methodology and Basic Facilities
At Shiv Tools Engg. Pvt. Ltd., we are following an established methodology to develop our products in conjunction with meeting the requirements of our customers. As per this methodology, we first emphasis on understanding customer's needs and requirements.
 At this stage, we take care of various factors such as function, further operation and final usage. After the completion of this stage, we examine every process from the die design till the product delivery, for ensuring that customer's needs and requirements are met completely. The implementation of this methodology is assisted by our basic facilities and resources that include:
·         Press tools, jigs and fixture designing facility
·         Tool trial facility
·         Pressing facility
·         Welding assembly

overview


Delivering Engineered Solutions Reliably
An ISO/TS 16949:2009 Quality Management System certified company, offering a wide range of Press Tool and Precision Sheet Metal Components.
It is the quality and performance of the products that differentiate a good company from the bad one. Better the quality and more efficient the performance of products, the company will be more credible in the industry. On the basis of this fact, ShivTools Engg. Pvt. Ltd. has given extreme emphasis on producing the highest quality Dies, Tools & Sheet Metal Components. In addition, we are also manufacturing Checking Fixture and auto components, since our inception in 1996.

As one of the prestigious manufacturers of the aforesaid products, we have acquired the reputation of a one-stop shop for all types of customr tools. We possess all the resources and facilities to offer customized solutions to our customers.

The quality standard as well as customized products is assured to be as per the ISO 9001 certified quality systems. The certification has been provided to us by Moody International

Company Profile
Business Type        Exporter
Primary Competitive Advantages     
World class quality products, best raw materials, large export presence, timely delivery and reasonable prices

Year of Establishment        1996
No of Production Lines        2
OEM Service Provided        Yes
Production Type                 Manual and Automatic
Monthly Production Capacity    As per requirement
Memberships                      Small Scale Industries, Faridabad


Product Range
·         Skin Panels for Three Wheelers and Two Wheelers
·         Fuel Tanks, Mufflers, Heat Shield Covers, Chain Covers.
·         Perforated Sheet Components
·         Body in White Components for Cars.
·         Rear Axle and Front Cross Member for Cheverlet Trevera
·         Front Axle Assy, Side Panel Assy, Fender Assy for Tractor.

Standard Certification        ISO/TS 16949:2009